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June 11, 2026

First Article Inspection with 3D Scan Data

FAI does not have to mean a sparse CMM report. Scan-based first article inspection documents as-built condition against CAD and drawing — with CMM correlation where it matters.

First Article Inspection with 3D Scan Data

First article inspection (FAI) is how a manufacturer proves the process made the part that was designed. Historically that meant a ballooned drawing and a table of CMM points. That still works — and it is still required for many features — but it is a weak description of freeform hardware.

What a scan-based FAI package includes

For complex parts we typically deliver:

  • Alignment to the drawing datum scheme (or an agreed alternate)
  • Full-field comparison to CAD
  • Ballooned or tabulated results on critical features
  • CMM correlation on the tolerances that must be defensible

The scan does not replace the quality record. It fills in the surfaces a probe cannot economically sample.

When FAI and reverse engineering overlap

Sometimes the “first article” is actually an as-built of a tool, a casting, or a legacy part with incomplete CAD. In that case the same capture supports both inspection and reverse engineering to CAD.

Inspection colormap workflow

If you are releasing a first article in aerospace, energy, or industrial manufacturing, tell us the drawing, the CAD, and whether the part can ship to South Windsor, CT. Request an FAI / scanning quote.

— Bolton Works